MANUFACTURING
No PC in the Clean Room, But There's AI
Pharmaceutical Production Facility's transformation story with LabelInn AI voice commands
01
Customer Profile
Company: Pharmaceutical Production Facility
Industry: Pharmaceutical Manufacturing (Clean room environment)
Product Range: 50 SKUs
Daily Production: 500-1000 bottles
Printer: Zebra ZT411 (in clean room)
Special Condition: PCs cannot be brought in (contamination risk)
02
Problem: PCs Cannot Be Brought Into the Clean Room
Dr. Can, the production manager at the Pharmaceutical Production Facility, was struggling to print labels in the clean room environment:
"We work in a clean room environment. We can't bring in PCs due to contamination risk. But we need to print labels. We need to print lot numbers, expiry dates, and barcodes for every product.
With the old system: We'd set up a PC in the office outside the clean room. Enter the production plan into Excel. Print the labels. Then enter the clean room and bring the labels in. But sometimes we'd run out of labels and need to print new ones. Then we'd leave the clean room, go to the office, print new labels from the PC, and re-enter the clean room.
This process took 2 hours. The production line would stop and wait. Efficiency was dropping.
The worst part: Sometimes we needed urgent labels but couldn't leave the clean room. Production would stop."
Measurable Problems:
- Label printing time 2 hours (including leaving the clean room)
- Production line stops - efficiency loss
- Contamination risk - leaving the clean room
- In emergencies labels cannot be printed
03
Solution: LabelInn Mobile + AI Voice Commands
Dr. Can heard about LabelInn's "AI voice command" feature at a pharmaceutical manufacturing conference and decided to try it.
Setup (30 minutes):
- Connected the Zebra printer in the clean room to Wi-Fi
- Installed the LabelInn app on a tablet (clean room compatible tablet)
- Created the label design (lot number, expiry date, barcode fields)
- Activated the AI voice command feature
New Workflow:
04
Results
| Metric | Before | After | Improvement |
|---|---|---|---|
| Label printing time | 2 hours | 2 minutes | 98% ↓ |
| Leaving the clean room | 5-10 times/day | 0 | 100% ↓ |
| Production line downtime | 2 hours/label | 2 minutes | 98% ↓ |
| Contamination risk | High | None | 100% ↓ |
05
Owner's Testimonial
"LabelInn's AI voice command feature is perfect for clean room environments. We no longer need to bring in PCs. We give voice commands from the tablet, and the labels are printed.
My favorite feature: Even in emergencies, we don't need to leave the clean room. We say 'Hey LabelInn, print 50 urgent labels', and it's ready in 1 minute.
The production line no longer stops. Efficiency increased by 30%. Contamination risk dropped to zero. During inspections, we received praise for 'digital system, clean room compatible'.
LabelInn is not just software, it's a clean room solution. Thanks to the voice command feature, we can print labels without touching anything."
Dr. Can Özkan
Production Manager, Pharmaceutical Production Facility
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